|Name:||Metal Die Casting|
|Materials:||Aluminum alloys, Zinc alloys|
|Shapes:||Thin-walled: Complex Solid: Cylindrical Solid: Cubic Solid: Complex|
|Part size:||Weight: 0.5 oz - 500 lb|
|Surface finish - Ra:||32 - 63 μin 16 - 125 μin|
|Tolerance:||± 0.015 in.|
|Max wall thickness:||0.05 - 0.5 in.|
|Applications:||Engine components, pump components, appliance housing|
|Advantages:||Can produce large parts Can form complex shapes High strength parts Very good surface finish and accuracy High production rate Low labor cost Scrap can be recycled|
|Disadvantages:||Trimming is required High tooling and equipment cost Limited die life Long lead time|
|Quantity:||10000 - 1000000|
Die casting is a manufacturing process that can produce geometrically complex metal parts through the use of reusable molds, called dies. The die casting process involves the use of a furnace, metal, die casting machine, and die. The metal, typically a non-ferrous alloy such as aluminum or zinc, is melted in the furnace and then injected into the dies in the die casting machine. There are two main types of die casting machines - hot chamber machines (used for alloys with low melting temperatures, such as zinc) and cold chamber machines (used for alloys with high melting temperatures, such as aluminum). The differences between these machines will be detailed in the sections on equipment and tooling. However, in both machines, after the molten metal is injected into the dies, it rapidly cools and solidifies into the final part, called the casting. The steps in this process are described in greater detail in the next section.
Our company has years of experience in die casting processing and exquisite processing techniques, and we provide our customers the most suitable products with our most precision mould, which is completely competent for all kinds of difficult and complex process of die casting production. Parts Processing involved in automobile, motorcycle and household appliances. For these high precision products, we choose the best quality materials and the most advanced equipment. We manufacture attentively with every procedure, to make the products that satisfied every customer. Our staff can craftily operate the die casting machines, and we always believe that it is the best way to ensure our success by providing customers with excellent products and fair price.